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How Choosing Orange Safety Mod-XLPE Chemical Hose Can Improve Your Facility

The chemical transfer hose marketplace covers a variety of liquid conveyance applications. In some segments users feel that many chemical hoses are the same and provide the same functionality. Often these users fail to fully maximize the value of their chemical transfer hoses by matching them to the most appropriate uses.

Why it is Important to Verify Compatibility of Every Component in a Chemical Hose

When analyzing options for chemical transfers do not just evaluate the hose tube’s chemical compatibility to make a hose assembly selection. Chemical compatibility with the tube it is being transferred in is an extremely important check and one that can easily rule out potential options, but that approach can neglect major issues that will ultimately arise in the future. 

When Stainless Steel Fittings Are Not Compatible with a Chemical Transfer Hose Application

There are several chemicals in the industrial chemical transfer marketplace that are compatible with a UHMWPE or Mod-XLPE hose tube, but are fully incompatible with stainless steels fittings that would otherwise comprise the hose assembly.

Why Use Composite Hose for your Chemical Transfer Application

Composite hoses provide a higher value and more flexible option for certain chemical transfer needs. Advantages of composite hose compared to standard rubber chem hose depend on the exact chemical compound, state, pressure, temperature, and external factors of the media being transferred.

Why Use the ADS Outalarm as Part of Your Fluid Controls

The ADS Outalarm from Dixon is a great tool to mitigate the risk of chemical spills while loading tank cars, tank trucks, and marine barges. ADS Outalarm is designed for liquid terminal operation on batch loading and overfill protection.

Why Pressure Test a Chemical Hose Assembly

All chemical transfer hoses should be pressure tested before being installed and used in an operation. Hydrostatic testing can identify hose tube manufacturing issues or incorrect crimping between the fitting and chemical hose.

What is the Value of a Locking Hose Assembly with Locking Cam and Groove Fittings

Locking chemical hose assemblies can significantly reduce the risk of accidental disconnection. Depending on specific application, a locking cam and groove configurations can help avoid costly chemical spills.

What is Hose Bend Radius & How to Use It

Avoid damaging or kinking a chemical hose by understanding a particular hose's bend radius and how the bend radius of a chemical hose relates to its flexibility.

Teflon Encapsulated Rubber Hose

PTFE or Teflon hoses and PTFE or Teflon encapsulated fittings provide the answer to some of the most complicated chemical transfer needs. These needs can include resistance to weathering, abrasion, high temperatures, highly corrosive media transfer as well as food, beverage, and pharmaceutical processing.

Cam and Groove Configurations

Download or print a one page chart with Type A through Type DC cam and groove configuration pictures.

Specialty Fitting Configurations for Chemical Transfer Hose

Specialty fittings for chemical transfer are used in situations where the application or type of media being transferred require specialized attention. Camlock fittings are the most common option for chemical hose assemblies, but there are a number of other options for special situations where a higher level of performance is necessary.

How to Pressure Test Chemical Hose Hydrostatic Testing to Avoid Costly Spills

Hydrostatic testing of chemical hose assemblies should be completed only by a specialist with the correct testing systems. Please work with certified chemical hose suppliers to complete testing.

Crimping a Chemical Hose

Chemical hose crimping is the process by which a chemically resistant hose tube and cover has a metal ferrule or sleeve compressed against it with a measured set of die pieces. This provide a full seal between the component parts of a chemical hose assembly.

Crimping vs. Banding a Chemical Hose Assembly

Crimped hoses should be used in instances where chemical type, pressure, temperature, or environment are such that a leak or catastrophic failure would be a safety issue. Banded hoses are most appropriate for low pressure, moderate temperature, and non-corrosive fluid transfer.

Choosing The Right Chemically Compatible Gasket For Your Chemical Hose Assembly

Choosing the correct chemically resistant gasket for your chemical transfer hose assembly can significantly impact the full system's safety, durability, and working life. Viton gaskets and PTFE gaskets are some of the most popular for chemically resistant hose assemblies.

Chemical Hoses: Planning for Higher Temperature Applications

Chemical hose applications require extra consideration where higher temperatures are present. To ensure safety and success of the transfer, great care should be taken when choosing the components of a chemical transfer hose for higher temperature application.


Case Study: Ending Chemical Hose Failure at a Large Chemical Processing Plant

Wear and tear resulting in hoses that kink, rupture or are damaged beyond repair can be detrimental to the efficiency of a chemical transfer program. Planning for use and handling can increase value and save time.

Case Study: Quick Turnaround for Specialty Hose Assembly and Fittings at Local Chemical Plant

When turnaround time is the most important factor for a particular order, partnering with the right suppliers can help expedite a strong chemical transfer hose solution.

Case Study: Creating Value by Extending the Life of Chemical Hose Assemblies

Having to replace chemical transfer hose more frequently than peers or suppliers can be an indication that the hose type and application are not matched correctly. A specialist can help establish the cause of a shorter working life of a chem hose.